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What Is Electroforged Grating

Aug. 18, 2025

Electroforged grating, produced using advanced electroforged welding technology, fuses bearing bars and cross rods at a molecular level under high heat and pressure. Unlike traditional welding, this process eliminates slag residues and creates weld points stronger than the base material. The result is a grating that is high-strength, lightweight, and geometrically precise, suitable for modular installations worldwide.


What Is Electroforged Grating

Key Benefits of Hengchen Electroforged Grating

High Strength-to-Weight Ratio:
Provides the same load capacity at a fraction of the weight.

Precision Engineering:
Standard spacing with ±1mm tolerance ensures smooth, modular installation.

High Open Area:
Over 60% open area improves ventilation, drainage, and light penetration.

Durability:
Proper surface treatments can extend service life to 20–30 years.

Low Maintenance:
Designed for long-term use with minimal upkeep.

Solving Common Overseas Procurement Challenges

Many international buyers encounter issues such as environmental corrosion, incorrect load selection, high shipping costs, and compliance hurdles. Hengchen addresses these with:

Corrosion-Resistant Options: Hot-dip galvanized carbon steel, stainless steel 304/316, powder-coated, and bead-blasted finishes.

Load Optimization: Detailed calculations for bearing bar thickness, rod spacing, and material strength ensure safety even under dynamic loads.

Cost-Efficient Logistics: Lightweight and modular designs reduce transport costs, while Hengchen maintains a delivery rate above 95%.

Compliance with International Standards: EN 1433, ASTM, and offshore standards are supported, with testing and certification available.

Recommended Applications

Heavy Industrial Use: Factory platforms, mining decks, port docks, and vehicle lanes. Load capacity up to 100 kN/m². Surface: Hot-dip galvanized or powder-coated.

Corrosive Environments: Chemical plants, offshore platforms, wastewater treatment, and food processing areas. Open area >70%, anti-slip serrated design, stainless steel 304/316.

Lightweight Commercial Use: Stair treads, drainage systems, mezzanines, and walkways. Aluminum or coated carbon steel, 3–5mm thickness, lightweight and easy to install.

Cooperation Case

Middle East Port Vehicle Deck – Hengchen's heavy-duty galvanized grating withstood years of dynamic vehicle loads and salt spray, reducing maintenance costs by 30%.

European Food Processing Walkway – Stainless steel 304 grating with bead-blasted surface and anti-slip design enhanced worker safety by 40%, while lasting 30 years in corrosive cleaning environments.

Southeast Asia Commercial Stair Treads – Lightweight aluminum grating reduced shipping costs by 20% and installation time by 25%, offering a visually appealing and durable solution.

Why Hengchen

Hengchen offers customized solutions, global delivery, cost optimization, and full technical support, including installation guidance and load testing reports. Every project is optimized for safety, efficiency, and long-term performance.

About Hengchen: Hengchen is a professional manufacturer and exporter of electroforged grating, serving industrial, commercial, and offshore clients worldwide. The company focuses on delivering high-quality, durable, and economically efficient grating solutions tailored to the specific needs of international buyers.

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