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Causes of Damage to Hot-Dip Galvanized Trench Covers and Steel Gratings

May. 20, 2025

What Is a Hot-Dip Galvanized Steel Grating?

Hot-dip galvanized steel gratings are structural components treated with a hot zinc coating process. They offer excellent corrosion resistance and stable chemical and physical properties, making them ideal for use in industrial platforms, municipal roads, drainage covers, and other infrastructure applications. The zinc coating effectively prevents corrosion from air, moisture, and microbes, significantly extending the lifespan of the product.

Causes of Damage to Hot-Dip Galvanized Trench Covers and Steel Gratings

Key Advantages of Hot-Dip Galvanized Steel Gratings

High Load-Bearing Capacity: With a flat steel spacing of 30mm, galvanized steel gratings provide excellent impact resistance and can span wider distances.

Extended Service Life: Under normal conditions, the product can last between 40 to 50 years.

Structural Stability: Robust design and high resistance to deformation make them ideal for heavy-duty applications.

Common Causes of Damage to Steel Gratings

Although hot-dip galvanized steel gratings are highly durable, improper usage or harsh environmental factors can lead to damage or failure. Below are the most common causes:

1. Accidental Impact or External Force

Unexpected events—such as collisions with heavy equipment or dropped objects—can result in dents, warping, and weakened cross-sections, compromising the grating’s structural integrity.

2. Long-Term Overloading

Continuous use under excessive loads beyond the design limits can cause physical degradation, reducing the structural load-bearing capacity and leading to bending or fractures.

3. Chemical and Electrochemical Corrosion

In environments with acidic, alkaline, or saline substances, even galvanized coatings can deteriorate. Electrochemical corrosion in particular can gradually weaken the cross-sectional area of structural components, eventually leading to failure.

4. Thermal Expansion and Contraction

Significant temperature fluctuations can cause expansion and contraction of components, potentially resulting in cracks or warping at connection points.

5. Errors in Design, Production, or Installation

Issues such as:

Poor layout or design planning;

Inaccurate production tolerances;

Improper installation methods;

Non-compliant usage or unsafe on-site operations,

can all contribute to premature failure or safety risks.

Recommended Preventive Measures

To ensure the longevity and safety of steel gratings, consider the following:

Use high-quality raw materials and appropriate surface treatment — hot-dip galvanizing is recommended for most industrial and municipal environments.

Follow proper load-bearing design standards;

Conduct regular inspections and maintenance, with timely repairs or replacements as needed;

Avoid exposure to harsh chemical environments, or choose enhanced corrosion-resistant coatings;

Ensure correct installation practices, complying with engineering standards.

Hebei Hengchen Steel Grating Technology Co., Ltd.: Your Trusted Manufacturer

Hebei Hengchen Steel Grating Technology Co., Ltd. operates multiple large-scale production lines for hot-dip galvanized steel gratings. Our products are widely used in municipal engineering, industrial facilities, and water infrastructure projects. We offer complete one-stop solutions, from design and customization to production and on-site installation.

We warmly welcome new and existing clients to visit our factory and explore long-term partnerships.

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